NCG65S

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By EQUIPMENT FOR AUTOMATION

Features:

  • Operation is possible by simply setting the feed length and speed digitally
  • You can select "push feed" or "tension" by simply flipping a switch
  • Equipped with various interlock functions necessary for cooperation with press machines
  • Structure that allows installation close to the mold
  • Various alarm functions make it easy to understand the situation
  • Compatible with a wide range of material specifications.

Figure 1.Additional machining of the clamp plate allows feeding of irregularly shaped materials

Figure 2. Clamping on the surface prevents scratches on the material, and the material of the clamp plate can also be changed

Figure 3. Easily multi-strip material by changing the clamp part Compatible with sending

Application example:

  •  Hoop material feeding for automated lines such as press machines and molding machines
  • I want to send secondary molded products
  • I want to send materials that tend to meander, such as thin or narrow materials
  • I don't want to damage the material

NC grip feeder ordering instructions:

NCG65SA ordering instruction

Feed accuracy and stroke number are values ​​under test conditions determined by our company. Depending on the material, mold, peripheral equipment, and feeding conditions, it may not be within the specification range. The number of strokes is a guideline value when the feed signal angle is distributed 180 degrees.

Please contact us if you are using soft materials (paper, film, wire, etc.).

Maximum SPM for feed length

  • 1: Material runout detection is a function that detects the presence or absence of feed material without contact using a photoelectric sensor installed on the introduction roller and outputs an emergency stop signal.
  • 2: The external operation function allows you to turn on/off the power, prepare for operation, and stop the operation from the outside, allowing for centralized control.
  • 3: The remote switch allows you to operate the clamp and material feed away from the main unit.
  • 4: External model number switching function allows for model number switching, operation preparation/stop, and centralized control from the outside. A model number switching cable (7m) is included. Also, if it is necessary to turn on/off the power externally, please also specify the "external operation function".
  • NCG200A ordering instructions
  •  
  • 1: Material runout detection is a function that detects the presence or absence of feed material without contact using a photoelectric sensor installed on the introduction roller and outputs an emergency stop signal.
  • 2: Remote is a function that allows you to control the feeder from an external device.
    If you select [W] or [V], the function options [A], [B], [C], and [E] cannot be selected.
  • 3: Models with a remote [W] switch can be controlled (single feed operation, slow forward movement, slow backward movement) by operating the attached remote switch.
  • 4: With remote [V] cable, it is possible to control (single feed operation, slow forward motion, slow backward motion) and switch the linked [ON/OFF] state using an external signal.
  • 5: The following functions are realized by communicating with external devices.
    (1) Model number management function
    (2) Multi-feed function [Example: Repeatedly feeding sets of different feed lengths (20 mm - 2 times, 45 mm - 3 times, 55 mm - 2 times)]
  • 6: The PLC communication function allows operation under the feeding conditions set in the device memory without the need to install communication software. (RS422 communication)
    function The optional PLC communication functions [A], [B], and [C] include the [Remote [V] (with cable)] function and cable.
  • 7: A loader for model number management and a loader cable are included.
  • 8: [E] Model number management function (serial communication specification) allows setting of feeding conditions through communication (RS232C) with external devices such as PLC and personal computer.
    [E] Model number management function (serial communication specification) includes the [Remote [V] (with cable)] function and cable.

  • Specification:

  • Note 1: Values ​​are based on air pressure of 0.4MPa.
  • Note 2: Weight including the main body and controller. The weight in parentheses is the weight of the controller alone.
  • Note 3: Achieved by communication function. Please contact us for details about this feature.
    • 1: Value for test material SPCC65w x 0.5t, feed rate 99. Applicable to material cross-sectional area (width x thickness) of 32mm² or less.
    • 2: Value for test material SPCC65w x 1.0t, feed rate 89. Applicable to material cross-sectional area of ​​65mm² or less.
    • 3: Value for test material SPCC65w × 1.0t, feed rate 99. Applicable to material cross-sectional area of ​​65mm² or less.
    • 4: Value for test material SPCC200w x 1.0t, feed rate 99. Applicable to material cross-sectional area of ​​200mm² or less.
    • Wiring of input/output signals
    • Output signal from NCG
    • NCG65SA (maximum material width 65mm)
    • NCG65SA
  • Timing belt drive system.
  • Material thickness 0.1~1.0mm.
  • Maximum feed length 80mm

NCG65SA operation panel

Features:

Touch panel

The touch panel size is now 5.7 inches, improving visibility and operability.

Improved tracking speed

The number of strokes when the feed length is 10 mm has been improved to 360 SPM.

Multi-driving function

A multi-feed function that allows you to freely combine different feed lengths and feed times is standard equipment.

Remote function(optional)

Remote switch : Clamping and material feeding operations can be performed remotely from the main unit.

External model number switching function : Model number switching and operation preparation/stop can be performed externally, allowing centralized control.

 

This cannot be selected at the same time as the remote switch. A model number switching cable (7m) is included.

Also, if it is necessary to turn on/off the power externally, please also specify the external operation function.

 
NCG200A (maximum material width 200mm)
NCG200A main body
  • Timing belt drive system.
  • Material thickness 0.1~1.0mm.
  • Maximum feed length 200mm
Features:
Compatible with a wide range of materials
It is possible to feed various materials such as easily scratched, thin, irregularly shaped, film and resin.
Compatible with wide and thin materials
Maximum materials width is 200mm.
Custom-made specifications can accommodate material widths up to 500 mm and can be converted to a belt feeder suitable for feeding thin materials.
External control
Provides communication functions and model number management loader required for external control.
External operation function
Interlocked ON-OFF switching is possible using the remote cable (signal line)
Model number management
Feeding conditions for each mold can be stored in a PLC (Programmable Logic Controller) or computer, and feeding conditions can be set simply by transferring the data when changing molds.
Multi feed
One cycle is data in which the feed length,speed,and number of repetitions of the operation are set as one step (up to 15 steps), and flexible feeding is possible by repeating the operation.
Centralized control
The feeder can be controlled from the main device such as a press using the communication function and remote (feeder control via signal line).
Notes

The release mechanism of this device is an air cylinder type driven by a highly responsive solenoid valve, but due to the mechanism, there is a delay in operation. To compensate for the delay in operation, we recommend using a digital cam with an automatic advance function for the release signal. Especially when the mold positioning pin requires precise release action or when used at high SPM, be sure to use it in combination with a digital cam with automatic advance angle function.

NCG200A operation panel

NCG200A controller section

NC grip feeder options

NCG65SA dedicated mounting bracket Overview

  • It can be easily installed on press machines, etc.
  • You can adjust it up and down
  • For NCG65SA only

NCG65SA dedicated mounting bracket dimensions

 

NCG65SA dedicated mounting bracket ordering instructions

                   34P - BTG65 -quantity

NCG200A dedicated mounting bracket

NCG200A dedicated mounting bracket Overview

  • It can be easily installed on press machines, etc.
  • You can adjust it up and down
  • For NCG200A only

NCG200A dedicated mounting bracket dimensions

NCG200A dedicated mounting bracket ordering instructions

                        34P - BTG200 -quantity

AIR CONTROL UNIT

Air control unit overview

  • This is an auxiliary device that removes harmful substances contained in compressed air and maintains a constant air pressure
  • This is a unit that combines a filter with a filtration rate of 5μm, a microfilter with a filtration rate of 0.3μm, and a pressure reducing valve.
  • Be sure to use a filter with a filtration rating of 0.3μm for the NCG series.

Air control unit ordering instructions

                        

Membrane air dryer (with dehumidification function)

Membrane air dryer (with dehumidification function) Overview

  • Membrane air dryers (with dehumidification function) are ideal for use in humid environments.
  • Please use in combination with an air control unit or pressure reducing valve.

Membrane air dryer (with dehumidification function) Ordering instruction